Description
LMS Open Cell Ceiling Grilyato Production Line
Precision Engineered for U15 Suspended Grid Systems
Integrated Solution for Architectural Excellence
The LMS Open Cell Ceiling Grilyato Production Line delivers end-to-end automation for manufacturing U15 open-cell suspended grids – the benchmark for modern architectural ceilings in airports, malls, and commercial spaces. This turnkey system transforms raw PPGI/aluminum coils (0.30–0.40mm) into precision Grilyato grids with interlocking joints and airflow-optimized cells, eliminating manual fabrication errors.
Technical Specifications
| Component | Key Parameters |
|---|---|
| Material | PPGI / Aluminum Coil (ID: Ø400–500mm) |
| Profile Dimensions | U15×37mm / U15×47mm (Main & Cross Grids) |
| Punching Flexibility | 8 Adjustable Distances: 50/60/75/86/100/120/150/200mm |
| Cutting Precision | Fixed Length: 592.2mm (±0.15mm) |
| Line Speed | 5–12 m/min (Varies with punching density) |
| Control System | PANASONIC PLC + WEINVIEW HMI (Japan/Taiwan) |
LMS Open Cell Ceiling Grilyato Production Line is mainly used for the production of U15 suspended open cell ceiling grilyato. The full production line includes manual decoiler, leveler, servo feeder, power press, cutting unit, conveyor, roll forming machine, run-out table and electric control system. This production line is usually suggested to make open cell ceiling grilyato together with L strip production line, which should be ordered separately. Production speed from decoiling to discharging could be about 5 – 12 meters per minute. Other revelant metal ceiling machines could be customized as well, welcome to send samples or drawings for customization.
Open Cell Ceiling Roll Forming Machine Suitable Material Specification:
1. Material: PPGI / Aluminum Coil
2. Material Thickness: 0.30 – 0.40 MM
3. Profile Size: U15×37 / U15×47 MM (Main & Cross)
4. Punching Distance: 50 / 60 / 75 / 86 / 100 / 120 / 150 / 200 MM (8 Sizes)
5. Cutting Length: 592.2 MM (One Size)
6. Production Line Speed: About 5 M (50 MM) ~ 12 M (200 MM) / Minute
Open Cell Ceiling Grilyato Production Line Production Process:
Material Coil → Decoiling → Leveling → Punching → Cutting → Roll Forming → Discharge → Finished Profile.
Suspended Ceiling Grilyato Roll Forming Machine Composition Of Complete Production Line:
| NO. | Equipment | Specification | Qty. |
| 1 | Manual Decoiler | (1) Loading Capacity: 1000 KGS
(2) Material Coil Inner Diameter: Φ 400 – 500 MM (3) No Power: Manual Expansion To Tighten The Coil |
1 Unit |
| 2 | Leveler | (1) Leveling Rolls: 7 Nos.
(2) Roll Hardness Treatment: Thermal Refining (3) Motor Power: 0.75 KW; 380 V, 50 HZ, 3 Phs |
1 Unit |
| 3 | Servo Feeder | (1) Servo Motor: YASKAWA; 0.85 KW
(2) Feeding Material Thickness: 0.30 – 0.40 MM (3) Feeding Length: Adjustable |
1 Unit |
| 4 | Power Press | (1) Punching Tool: 2 PCS (For Main Grid & Cross Grid)
(2) Punching Distance: 50 / 60 / 75 / 86 / 100 / 120 / 150 / 200 MM (8 Sizes) (3) Press Power: 16 Tons (4) Motor Power: 2.2 KW, 380 V (5) Capacity: 120 Strokes / Minute |
1 Unit |
| 5 | Cutting Unit | (1) Cutting Tool: 1 PCS
(2) Press Power: 2 Tons (3) Motor Power: 0.55 KW, 380 V (4) Capacity: 180 Strokes / Minute (5) Cut to Length: 592.2 MM |
1 Unit |
| 6 | Conveyor | (1) Auto Conveying: Speed Adjustable
(2) Motor Power: 90 W, 220 V |
1 Unit |
| 7 | Roll Forming Machine | (1) Forming Roller: 14 Stations; Including Straightening; 45#
(2) Treatment For Rollers: Quenched And Hard Chrome Plating (3) Side-Wall Thickness: 25 MM (4) Main Shaft: Φ38 MM; 45# (5) Bearing: HRB 6206 (6) Motor Power: 4.0 KW (7) Transmission System: By Gears & Chains (8) Roll Forming Speed: Approx. 10 – 15 Meters / Minute |
1 Unit |
| 8 | Run-Out Table | (1) Table Length: 3 Meters; No Power | 1 Set |
| 9 | Electric Control System | (1) PLC: PANASONIC, Japan
(2) Touch Screen: WEINVIEW, Taiwan (3) Servo Motor: YASKAWA; Japan (4) Power Supplier: 380 V, 50 HZ, 3 PHS |
1 Unit |
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