Description
LMS Open Cell Ceiling Grilyato Production Line
Precision Engineered for U15 Suspended Grid Systems
Integrated Solution for Architectural Excellence
The LMS Open Cell Ceiling Grilyato Production Line delivers end-to-end automation for manufacturing U15 open-cell suspended grids – the benchmark for modern architectural ceilings in airports, malls, and commercial spaces. This turnkey system transforms raw PPGI/aluminum coils (0.30–0.40mm) into precision Grilyato grids with interlocking joints and airflow-optimized cells, eliminating manual fabrication errors.
Technical Specifications
| Component | Key Parameters |
|---|---|
| Material | PPGI / Aluminum Coil (ID: Ø400–500mm) |
| Profile Dimensions | U15×37mm / U15×47mm (Main & Cross Grids) |
| Punching Flexibility | 8 Adjustable Distances: 50/60/75/86/100/120/150/200mm |
| Cutting Precision | Fixed Length: 592.2mm (±0.15mm) |
| Line Speed | 5–12 m/min (Varies with punching density) |
| Control System | PANASONIC PLC + WEINVIEW HMI (Japan/Taiwan) |
✅ Core Advantages
1. Architectural-Grade Accuracy
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14-Station Roll Former with hardened/chrome-plated rollers (45# steel) ensures flatness ≤0.5mm/m.
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Servo-Driven Punch Press (120 strokes/min) creates clean burr-free slots for seamless grid assembly.
2. Lean Production
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Zero Setup Waste: Quick-change tooling switches punching patterns in ≤3 min.
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Integrated Leveling: 7-roll leveler eliminates coil memory effect for distortion-free forming.
3. Certified Reliability
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Critical components from YASKAWA (Japan) and HRB bearings ensure 20,000+ hours MTBF.
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Output complies with EN 13964 (structural) and ISO 9001 (quality) standards.
🏭 Production Line Workflow
Coil Decoiling → Material Leveling → Servo Feeding → Slot Punching (16T Press) → Precision Cutting → Roll Forming → Automatic Discharge
Equipment Configuration
| Unit | Technical Highlights |
|---|---|
| Manual Decoiler | 1,000kg capacity; manual expansion |
| 7-Roll Leveler | 0.75kW motor; thermal-refined rolls |
| Servo Feeder | YASKAWA 0.85kW; ±0.1mm feeding accuracy |
| 16T Punch Press | Dual-tool (main/cross grids); 8 programmable slots |
| Cutting Unit | 2T pressure; 592.2mm fixed length; 180 cuts/min |
| 14-Station Former | Φ38mm main shaft; gear-chain drive; 4kW motor |
🌍 Why Global Buyers Choose This Line?
▶ For Contractors
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Produce grids 40% faster vs. manual methods – install 500m²/day with 2 operators.
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Punch-and-lock design enables tool-free onsite assembly.
▶ For Architects
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Achieve consistent open-cell aesthetics (cell size tolerance: ±0.3mm).
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BIM libraries available for grid integration with MEP systems.
▶ For Exporters
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CE-ready with voltage adaptability (220V/380V/480V).
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Compatible with L-Strip Production Line (sold separately) for complete ceiling systems.
⚡ Smart Manufacturing Upgrade Options
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Automated Stacking Robot: For sorted grid bundling
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IoT Performance Monitoring: Real-time OEE tracking via cloud
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Anti-Fingerprint Coating Module: In-line surface treatment
Value-Added Services:
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Free sample production using your coil material
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On-site training & 24/7 remote support
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Custom tooling for unique grid geometries (send drawings)
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