Description
LMS Ceiling Carrier Roll Forming Machine
Precision Engineered for Suspended Drop Ceiling Systems
Overview
The LMS Ceiling Carrier Roll Forming Machine is an automated production solution designed for high-volume manufacturing of structural ceiling carriers – the critical backbone of modern suspended drop ceilings. Utilizing advanced roll forming technology, it transforms galvanized steel or aluminum coils into standardized LMS profiles (e.g., L24/L32/L48) with ±0.5mm tolerance, ensuring seamless integration with T-grids, panels, and MEP services.
🔧 Key Specifications
| Parameter | Capability |
|---|---|
| Material Thickness | 0.8-1.5mm (Galv. Steel / Aluminum) |
| Profile Width | 24mm, 32mm, 48mm (Customizable) |
| Production Speed | Up to 15m/min |
| Control System | PLC + HMI Touchscreen (Auto-Length Counting) |
| Power | 7.5kW (380V/50Hz or Customized) |
| Tooling Life | 500,000+ meters (Hardened CR12 Steel) |
🏆 Core Advantages
✅ Structural Integrity Optimization
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Rolls cold-formed high-tensile steel (550MPa+) into uniform LMS carriers, achieving load capacities up to 1,200kg/m² (EN 13964 certified).
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Precision notching/punching units create interlocking joints and service openings for HVAC/lighting, eliminating onsite cutting.
✅ Labor & Cost Efficiency
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1-operator control reduces manpower by 70% vs. manual fabrication.
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Integrated coil decoiler + servo-cutting minimizes material waste (<3%).
✅ Seismic & Fire Compliance
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Profiles meet ASTM E580/E580M (seismic zones) and EN 13501-1 (fire resistance) requirements.
🏢 Application Scenarios
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Commercial High-Rises: Rapid production of heavy-duty carriers for large-span ceilings (airports/malls).
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Healthcare/Education: Fabrication of antimicrobial-coated carriers for cleanrooms & wet areas.
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Retrofit Projects: On-site roll forming for renovation (machine deployable in confined spaces).
⚙️ Smart Manufacturing Features
| Module | Function |
|---|---|
| Auto-Thickness Detection | Adjusts roll pressure for material variance |
| Cloud Data Monitoring | Tracks OEE, downtime, and maintenance alerts |
| Quick-Change Tooling | <10 min profile switch (L24↔L48) |
🌍 Why Choose LMS Ceiling Carrier Machine?
“From coil to installed carrier in 3 steps – unmatched ROI for contractors and panel manufacturers.”
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For Contractors: Cut installation time by 40% with pre-punched service holes.
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For Material Suppliers: Offer value-added branded carriers (logo embossing available).
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For Exporters: CE-certified with voltage adaptability (220V-480V).
Technical Support: Includes 3D simulation of profile designs + on-site training.
Contact us: For BIM/CAD files of standard LMS profiles and dust extraction solutions.
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